Rhenium Powder (Re Spherical Powder)

Princeton Powder is a worldwide manufacturer of high-purity rhenium metal powder. Our rhenium spherical powder (≥99.99%) is designed for applications demanding exceptional thermal stability and strength. With customizable particle sizes, typically ranging from 15 to 45 microns, it offers excellent flowability for precision manufacturing processes like 3D printing. The ultra-low oxygen content (<1000 ppm) ensures minimal oxidation, maintaining material integrity even at high temperatures. With a sphericity level of ≥0.95, this powder provides optimal performance in powder-based techniques such as laser sintering and metal injection molding. It is ideal for industries like aerospace, electronics, and catalysis where reliability and efficiency are paramount.

We provide a wide range of rhenium powder products including Molybdenum Rhenium Mo-Re Spherical Powder and Tungsten Rhenium W-Re spherical Powder. Our rhenium powder is for sale at a competitive price in the USA.

Formula

Rhenium Re

CAS Number

7440-15-5

Purity

99.95% min, 99.99%, 99.999%

Synonyms

Rhenium Microns Powder, Re spherical powder, Rhenium thermal spray powder, Rhenium Spherical Powder

Particle Sizes

0-20μm, 15-45μm, 15-53μm, 53-105μm, 53-150μm, 105-250μm

Appearance

Gray metal powder

Melting Point

3180°C

Boiling Point

5596°C

Spherification rate

>95%

Tap Density

>10.5 g/cm3

Spherical Rhenium Powder 325 mesh

Description of Rhenium Powder

Rhenium spherical powder is a specialized material that features rhenium particles shaped in a spherical form, typically used in high-performance applications due to rhenium’s exceptional properties. Rhenium is known for its high melting point (3,180°C), good mechanical strength at high temperatures, and resistance to wear and corrosion.

Chemical Composition of Spherical Re Powder

Element

4N Grade

5N Grade

Element

4N Grade

5N Grade

K

0.0005

0.00005

Mg

0.0001

0.00001

Na

0.0005

0.00005

Ti

0.0001

0.00001

Ca

0.0005

0.00005

Sb

0.0001

0.00001

Mo

0.0005

0.00005

Be

0.0001

0.00001

W

0.0005

0.00005

Cd

0.0001

0.00001

Fe

0.0005

0.00005

Ni

0.0001

0.00001

Co

0.0005

0.00005

Cr

0.0001

0.00001

Al

0.0001

0.00001

Pb

0.0001

0.00001

Mn

0.0001

0.00001

Ba

0.0001

0.00001

Cu

0.0001

0.00001

Zn

0.0001

0.00001

Pt

0.0001

0.00001

Sn

0.0001

0.00001

O

0.08

0.06

 

 

 

Particle Size of Rhenium metal powder

0-15 μm, 15-53 μm, 45-105 μm, 45-150 μm rhenium  powder is available (Various particle sizes can be customized)

3D Printing Spherical Powder Tantalum Ta

Application of Spherical Rhenium Powder

Rhenium is used in aerospace for jet engine components and gas turbines due to its excellent thermal stability and oxidation resistance. In additive manufacturing, its spherical powder form ensures good flowability and precision in 3D printing complex metal parts. As a catalyst in petrochemical refining, rhenium resists deactivation at high temperatures while enhancing catalytic performance. In electronics and semiconductors, it is valued for its electrical properties, making it useful in high-temperature applications like filaments and contacts. Additionally, rhenium’s ability to withstand radiation and extreme temperatures makes it suitable for nuclear reactors.

Spherical Rhenium Powder Reference

Consolidation methods for spherical rhenium and rhenium alloys

  • The development of high density spherical rhenium and spherical tungsten-rhenium powders has enabled the use of advanced consolidation techniques for the manufacture of refractory metal components. The investigated consolidation techniques are powder metal injection moulding (PIM) and vacuum plasma spraying (VPS); both produce net shape components. The required particle size distributions for these applications vary. VPS uses a large powder particle size (<44 μm) while PIM requires a fine particle size (<20 μm). The major advantages of spherical powders over traditional powders in plasma spraying are the high density of the powder particles and its good flow characteristics.

FAQs

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No, rhenium is not flammable. It is a refractory metal with a very high melting point (3,180°C) and excellent resistance to heat, oxidation, and corrosion. Rhenium is stable under normal conditions and does not easily ignite or burn. However, finely divided rhenium powder, like many other metals in powder form, can pose a risk of combustion or explosion when exposed to an open flame or oxidizing agents due to the increased surface area. In bulk form, though, it is not flammable.

Rhenium is mainly produced as a byproduct of copper and molybdenum mining, where it’s extracted from flue dust during molybdenite roasting. The rhenium oxides are dissolved, purified, and reduced to produce high-purity rhenium metal in powder, wire, or ingot form.

Rhenium is exceptionally strong, especially at high temperatures. It has a high tensile strength of about 1,030 MPa at room temperature, and its strength remains stable even at elevated temperatures, making it ideal for use in superalloys and high-temperature applications like jet engines and gas turbines. Its high melting point (3,180°C) also contributes to its durability and resistance to deformation under extreme conditions.